When you installed the new sensor did you put anything on the threads? the Threads are used as the "unit ground" (Nothing On the Threads!). Are you using 50%-50% Anti-Freeze & Clean Water=Coolant "All Year Round"? 23 Year old cooling system, When was the last time the system was flushed? Is your Radiator Fan Cycling as the engine Heats & Cools?
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